Fabrication

Yanda Group is a world's leading module manufacturer. The main business covers the fabrication of modules, skids, cold boxes, pressure vessels, pipes, steel structures, electrical houses, etc. Our clients are distributed in more than 60 countries and regions around the world. Yanda developed Smart Fabricationg Management System (SFMS), which is dndustry leading management system. Also, Yanda has a professional and stable team, meet the all requirements at all the levels, provide clents with digital solution in the fabrication process.   

At Present, Yanda products cover many dndustries such as Oil & Gas, Petrochemical, Power & Utility, Water Treament, Food & Beverage, Pharmaceutical, Minning and so on. Our products are sold to many North America, Australia, Middle East, Asia.


Fabrication Capacity

Module and Skid Fabrication Capacity: 300,000 MT/year

Pressure Vessle Fabrication Capacity: 20,000 MT/year

Piping Prefabrication Capacity: 3,600,000 Din/year

Steel Structure Fabrication Capacity: 80,000 MT/year

E-house Fabrication Capacity: 20,000 MT/year

Painting Capacity:3,000 ㎡/day



Shop, Wharf and facilities

Yanda Haimen has two production areas, Phase A (already put into operation) which covers an area of nearly 132 acres, and Phase B (under construction) which covers an area of nearly 33 acres.
There are 3 indoor workshops a large outdoor site with hardened ground.
Workshop No. 1 is 335 meters long, 120 meters wide and 14 meters high;
Workshop No. 2 is 280 meters long, 150 meters wide and 24 meters high;
Workshop No. 3 is 335 meters long, 120 meters wide and 16 meters high;
The outdoor module assembly site is 900 meters long, and 216 meters wide.

Smart Fabrication Management System(SFMS)

In the same indutry, Yanda is the first to develop and use the digital smart project fabrication management system in the world.

By introducing the latest technologies such as smart fabrication, lean manufacturing, and internet manufacturing, the entire fabrication process is placed in an optimized controlled condition.

Compared with traditional construction management, the project has achieved major improvements in safety, health, environment, quality, schedule, cost and so on.

Module Fabrication

Project: GCGV PE
GCGV is the one of the largest natural gas chemical projects in the world
Total Weight:18,000MT
Single llargest Module:4,000MT

Work Scope:WORK SCOPE:
Engineering: Connection details, Shop drawings, Detail Design of Vessels;
Procurement: Supply of raw material for steel structure;
Fabrication  & Installation: Steel Structure, Piping and Supports, Vessels;
Installation: Equipment, Electrical & Instrumentation, Insulation, Heat Tracing,  Fireproofing;
Pre-commissioning;
Packing & Logistics (RORO)

Piping Prefabrication

Project: SHELL – FRANKLIN PIPE PREFABRICATION
Client: BECHTEL
End-user: Shell
Product: over 1,000,000 DIA-INCH
Delivery Time: 2019
Location: Pennsylvania, USA

Work Scope:
Engineering: shop drawing;
Procurement: Supply of materials;
Fabrication & Installation: Piping and Piping Supports;
Packing & logistics;

Utility Module Fabrication

Project:GE SERGIPE Power Plant Module
Client:GE
End-user:Centrais Electricas de Sergipe S.A.
Product:58 modules
Total Weight:6129MT
Delivery Time: 2018
Location: Brazil:GE SERGIPE
WORK SCOPE:
Engineering: Connection details, Shop drawings, Detail Design of Vessels;
Procurement: Supply of raw material for steel, piping, E&I
Fabrication  & Installation: Steel Structure, Piping and Supports, Vessels
Installation: Equipment, Electrical & Instrumentation, Insulation, Heat Tracing,  Fireproofing
Pre-commissioning
Packing & Logistics (LOLO)
The largest natural gas power plant in Latin America
Largest Module:33m x 7.6m x 8.2m
Total Weight:6129MT

E-house Fabrication

Project:LNGC MEH/MFAR Project
Client:JFJV
Owner:LNG Canada Development Inc
Total weight:7,000吨(MEH)+5,400吨(MFAR)

Work Scope:
Design: Shop processing design, including procedures and plans;
Procurment(CSA/ULC standard: steel structure, interior decoration material, ventilation ducts, E&I material;
Fabrication & Installlation: Steel structure, perfabrication and installation of air ducts, outfitting in the room; electrical instrument panel and instrument installation, HVAC unit installation, electrical, instrumentation, and telecommunications, equipment installation;
Pre-commissioning: temporary power supply preparation, loop test, HVAC syte:
Packaging & Transportation (RORO+Ship Rental)

Cold Box Fabrication

Project:GAS 8 Cold Box Series S210, S470, MHE, S230, S263, S392
EPC: Air Products
Owner: SABIC
Location:Saudi Arabia

Pressure Vessel Fabrication

AIR SEPARATION COLUMNS – Client: PRAXAIR
Lower column - Main condenser: 24.4×4.7×4.9m - 123.8 Tons
Upper column - Lower section: 18.5×4.7×4.8m - 74.4  Tons
Upper column - Upper section: 18×4.7×4.8m - 66.2 Tons

CAUSTIC TOWER - USA Client: Westlake Chemicals
Size: Φ2.8mx62m– Thickness 36mm 

COMBUSTION CHAMBER - Singapore Client: EVONIK  
Size: Φ9mx20m, 160t – Thickness 30mm 

PRESSURE VESSEL - Australia Client: FJORDS - SHELL
Size: Φ2.25mx4.5m -  Thickness 74mm

Skid Fabrication

We have been entrustry leaders as the ultimate skids manufacturer. We work with our clients to ensure an optimized skids design and fully compliant Manufacturing, Assembly, Testing and E&I installation.

Our product includes Separator Skids; Gas Fliering Final Skids; Well Pad Modules; N2 Package Skids; PSA Skids; Fuel Gas Skids; Intergrated Well Head Skids; Cooling Warter Skids; Metering Skids; Compressors & Turbine Skids and so on.